Waterproof IP68 Connectors from In2Connect UK

IP67 rated RJ45 dual bayonet locking in-line coupler for industrial Ethernet launched by CONEC

 

In2Connect UK stock Conec’s IP67 rated RJ45 Ethernet I/O port connectors for use in harsh applications such as industrial machinery, security and surveillance equipment, test and measurement equipment, GPS systems, and communications. The Conec IP67-rated RJ45 industrial Ethernet connector delivers mechanical stability, temperature resistance, vibration immunity and EMI/RFI shielding.
This connector range now includes a newly introduced dual bayonet in-line coupler that can be used as a true cable extension complying with IEC 61076-3-106 whilst ensuring increased protection for the connector system against contamination and moisture.
The in-line coupler features a 1/6th turn dual bayonet coupling mechanism for IP67 sealed mating even with gloved hands, and comes in two different housing materials: durable black polyester plastic or ABS nickel-plated plastic.
The product line includes panel-mounted receptacles, mating plugs, protective caps, and pre-terminated jumper cables including cables suitable for outdoor use and direct burial with jackets that can be colour coded to match the in-line couplers, click here for free PDF data sheet.

sales@in2connect.uk.com



In2Connect UK Ltd
Home Farm
Petersfield Rd
Ropley
Alresford
Hampshire
SO24 0EF
UK

Skype Name "In2Connect"
Tel: +44 (0)1962 773004

            

The M12 style connector from In2Connect UK comes with a screw lock, is used for low voltage and has between 2 and 8 contacts. In2Connect’s M12 connectors are IP67 rated can be screened and are well suited for wet, moisture-laden environments so are much used to connect sensors and actuators in automation systems

M12 connectors are coded. The common used types are:

A-Coded; used with Sensor Actuators

B-Coded; used with Field Buses

D-Coded; used with Industrial Ethernet   

X-Coded; used with10 Gbps Ethernet

M12 connectors moulded to cable

Over-moulded M12 connectors improve durability and streamline the size of a cable connection. Available with 3, 4, 5, 6, 8 and 12 contacts, the M12 connectors have anti-vibration locking and come in various cable lengths and quality. When it gets really tough: Shielded connectors protect and bypass weak signals. A uniform cable shielding ensures seamless signal transmission.

Loose-field-attachable M12 connectors

Field attachable M12 connectors from In2Connect give you the freedom and flexibility to react to the cabling situation on site or to build your own M12 cables. Field-attachable connectors allow for stripped wire to be attached to the connector in the field using a simple screwdriver tool. This facilitates a faster, less complicated installation. This programme comprises 4 or 5 pole connectors and adapters with anti-vibration locking - in a straight or angled construction as well as in shielded versions. You can choose between screw and clamp connections as well as a maximum input cable diameter of 6 or 8mm. Field-attachable connectors are available in straight or 90-degree angled construction.

M12 Sockets, PCB or wire

Connectors and adapters with 4, 5 and 8 contacts are available with 0.5mm long single wires as well as well as pin contacts for the M12x1 connection to the device. Front mounted flange connectors with wires are also available and can be positioned with a lock nut. Flange connectors and adapters for rear housing mounting with different length pin contacts for soldering directly on the printed circuit board complete the programme. An installation flange for direct assembly on the printed circuit board is also available with a shielded connection option in an axial and angled version. A spring-loaded shield plate connects the flange housing directly to the printed circuit board, which is especially important in bus applications. All products in this series are designed for a printed circuit board thickness of 1.6mm and a device wall thickness of 2-3mm. You can select from two different installation heights (10.0mm and 5.5mm) for the axial version.

SMT M12 connectors

In2Connect has expanded its range of M12 automation connectors to include 4, 5 and 8 pin Surface Mount versions (SMT) with A, B or D-coding and a shielding option.

These are available as Tape and Reel in rolls of 75 units or in bulk or tray packaging suitable for automated pick and place assembly.

A-coded versions are successfully used for power supply on sensor/actuator distribution boxes or on Ethernet switches. The A-coded connectors are also standard for low voltage switching devices according to IEC 60947-5-2. The modular connector system includes male connectors of 9 or 13mm mounting hardware with O-ring seals ensure protection according to IP67.

  

M12 Connectors with LEDs

An extensive selection of sockets of various sizes, configurations and connection types is at your disposal. Choose from the sizes M12x1, M8x1, 7/8“. Sockets with wire, dip-solder as well as with overmoulded cable in front or back mounting with PG9 or M16x1,5 thread. PCB versions axial and angled as well as contact carrier for SMT processing complete the range.

X-Coded M12x1 Circular connectors

Modern automation solutions need universal communication cabling for the different networks. Conec M12x1 X-coded connectors have been developed for such applications. These components are designed for transmission technology according to CAT6A and 500 MHz/10 Gigabit, and are standardised to IEC 61076-2-109. M12 X-code connectors have 4 shielded pairs for reliable high speed data transfer in such applications as vision systems: plus industrial grade materials for harsh environments, all in the small M12 connector. Patch cable standard lengths are 1, 2, 5 and 10 metres.

Enhanced Shielded M12x1 Connectors for Harsh Environments

For enhanced EMI performance, the body shield on these connectors has been extended to the surface of the PCB, eliminating any apertures that could cause EMI leakage. These connectors have 360 degree of cable screen termination minimising the possibility of electrical interference in sensitive applications such as GPS and video signal transmission. 360 degree shielding is achieved with 3 extra grounding pins, to ensure low impedance in the ground path, and full coverage of the ground traces on the PCB. These PCB mounted M12x1 connectors are available in rear mount configuration, in “A coding” with 4, 5, or 8 pins, “B coding” with 4 pins, and “D coding” with 4 pins.

Junction systems

Y junction boxes from CONEC with 5 pin connectors enable you to lay two incoming signals together at one E/A socket. This means that you can double your connection options for one actuator/ sensor box.

You can connect up to 16 initiators using one M12x1 junction box with 8 E/A sockets. CONEC overmoulded components are also available for the output connection to the sensor. This provides a cost-effective and practical wiring system in the field for sensors and actuators with a cabling system that meets protection class IP67. Junction boxes are used anywhere sensor and actuator signals need to be extended quickly and easily for connection to their superordinate control systems. Individual signals are either connected directly to the superordinate system via a homerun cable or via a connection interface. Optional LED displays for signal and power reduce the effort required to track down errors.

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The UK's prime source for PCB and backplane, dsub, rectangular and multiway circular connectors; cable assemblies and wire harnesses.

In2Connect UK Ltd
Home Farm
Petersfield Rd
Ropley
Alresford
Hampshire
SO24 0EF
UK

Skype Name "in2connect" or Tel: UK 01962773004

www.in2connect.uk.com

sales@in2connect.uk.com

IP67 RJ45 Panel mounted receptacle — Bayonet locking

These newly devel­oped Conec RJ45 Cat. 5e IP67 rated con­nec­tors from In2Connect are well suited in appli­ca­tions such as CNC machines, process con­trol, diag­nos­tic sys­tems, net­work and tele­com systems. This series of con­nec­tors are ideal for indoor and out­door use.

Users of these types of con­nec­tors had requested an easy way to install and to con­nect the con­nec­tors with­out the need of spe­cial instal­la­tion tools.  This newly devel­oped RJ45Cat.5e IP67 con­nec­tor is now avail­able with   ter­mi­nal blocks.  The user can attach the wires to the ter­mi­nal block by using a blade type screw­driver.  Wire sizes from AWG 28 to AWG 16, stranded or solid wires can be used.

The ter­mi­nal block has iden­ti­fi­ca­tion mark­ings in accor­dance with EIA/TIA-568-B2, the hard­ware on the ter­mi­nal blocks is RoHS and REACH compliant.

The hous­ing of the RJ45/IP67 is avail­able in met­al­lised plas­tic, nickel plated die cast and in black plas­tic. Other col­ours are also available to special order in the plas­tic ver­sion.

The mat­ing side fea­tures the bay­o­net lock­ing design that meets IP67 rating.

FEATURES: 
• IP67 in the mated or capped con­di­tion
• Optional sealed ver­sion for IP67 rat­ing in the uncapped con­di­tion
• Front– or rear panel mount­ing up to wall thick­ness of 3.2 mm
• Colour coded labelling meets EIA/TIA-568-B.2 wiring scheme
• Avail­able in PBT plas­tic, plated ABS plas­tic or full metal die cast
• Accepts 28-16awg
• RoHS and REACH compliant

Call In2Connect on +44(0)1962 773004 or e-mail sales@in2connect.uk.com

In2Connect UK Ltd announce the new ITW Switches C48M Series of pushbutton switches with SCREW TERMINALS, for off PCB mounting in industrial applications.

Built on the proven series 48 platform these rugged switches come in stainless steel housings and are electromechanical with both momentary or maintained action and illuminated or non-illuminated buttons.

The variety of configurations in this compact package size makes the C48M ideal for many applications, such as: outdoor controls, security products, food processing and medical products.

The C48M Series have a 19mm diameter Stainless Steel body and are IP67 Panel sealed.

Standard illumination options available are Halo (Ring), Centre Spot and Standby (I/O) Logo with LED colours of Green, Amber, Blue and White.  Non illuminated versions are also available.

Download a single page data sheet here

Call us on 01962 773004 for further information or e-mail sales@in2connect.uk.com

High Current Industrial Switches ITW Switches have released their new Industrial Pushbutton switch range. The H48M, H57M and H58M Series SPDT Pushbutton Switches offer robust High Current switching for today’s industrial applications. The H48M, H57M and H58M Series have a 10A current rating and are available in 16mm, 19mm and 22mm Diameter bodies made from Stainless Steel, Aluminium or Zinc Alloy with Chrome or Black Nickel plating. Standard illumination options available are Halo (Ring), Centre Spot and Standby Logo with LED colours of Green, Red, Amber, Blue, White and Yellow.  Non illumination versions are also available and all H48M, H57M and H58M are IP67 Panel sealed. The rugged design and three diameter options make the H48M, H57M and H58M ideal for use in markets such as Equipment/Machine Control, Medical, Security, Heavy Automotive and Mil-Aero. For more information, please contact sales@in2connect.uk.com

http://hiddenwires.co.uk/resourcesarticles2012/articles20121105-01.html

Read our article about Waterproof connectors for the Home A/V and super yacht world from In2Connect UK Ltd and Conec, written for "Hidden Wires" the UK and European custom install home automation and home entertainment trade magazine.

http://hiddenwires.co.uk/resourcesarticles2012/articles20121105-01.html

http://www.linkedin.com/company/in2connect-uk-ltd?trk=hb_tab_compy_id_1461710

Product Article: Waterproof Connectors (5/11/2012)

By Bob Hart, In2Connect UK

Outdoor or wet indoor environments can destroy electronic equipment. The ubiquitous HD15 VGA D-sub connector was never intended to withstand contaminants such as water and dust, but client demand for A/V everywhere is carrying such connectors into less tolerant environments. So what connectors can you use for installations in saunas, wet rooms, indoor and outdoor poolsides, bathrooms, outdoor CCTV and security systems or even superyachts - where anything from moisture through to water deluge might be encountered?

Examples of environments that require waterproof connectors.

Waterproofing of components is arguably the first major add-on to the existing features of an indoor interconnect, and it is clear that most installers don't want to reinvent interconnects, they want manufacturers to adapt products that they're already well used to.

D-sub connector.

The International Electrotechnical Commission (IEC) code

Weather-protected, weather-resistant, weatherproof, all-weather, water-resistant, waterproof - what's the difference? For the systems integrator, these terms could easily be interchangeable or confusing, so it's best to refer to the IEC code. The ingress protection (or IP) code defined in IEC's international standard 60529 classifies the level of protection provided against the intrusion of solid objects, dust, water, and accidental contact.

The first digit of an IEC IP rating indicates the level of protection the enclosure (connector) provides against access to hazardous parts and the ingress of solid foreign objects. The second indicates equipment protection levels inside the enclosure against harmful water ingression. Breaking down an IP67 rating then, the '6' indicates total protection against dust ingress and complete protection against electrical contact. The '7' means protection against the effect of immersion between 15cm and 1m.

Conec waterproof IP67 D-sub connectors from In2Connect.

IP68 and 69 connectors can offer protection against longer periods of immersion under pressure - of course this is always dependant upon proper installation following manufacturer's guidelines, but even then, we're not talking continuous immersion at any great depth, although the UTS Hi seal connector is claimed to ensure stable characteristics on immersion at a depth of 10m and during high-pressure cleaning at up to 140 bar.

To achieve IP67 or higher, most protected connector designs work on the same principle as the waterproof D-sub connector where the aim has been to reduce the number of components that make up the connector, thus removing all possible leakage paths. Manufacturers also tend to add a mounting plate with a silicone O-ring to create a watertight seal at the panel interface and backpotted screw machined contacts to prevent water ingress through the connector body.

Backpotted screw machined contacts prevent water ingress through the connector body.

Data and A/V Connectors for Marine Environments

The use of USB, FireWire and HDMI connectors has grown considerably and is no longer limited to just the home entertainment market. These interfaces are being found more and more in audio systems that require computer-based equipment, such as superyachts and commercial shipping.

Entertainment systems on the external decks are one of the greatest sound and lighting challenges on a boat. To offer suitable water resistant solutions, connector manufacturers have extended their offerings to encompass D-subs, RJ45 for Ethernet, USB 2.0, M12 circular sensor and actuator connectors, fibre optic LC (ODVA), FireWire and HDMI. Applications include indoor and outdoor on-board cinema, IT, communication, security, lighting and automation systems on luxury motor boats, sailing ships and super yachts; and onboard waterproof TVs or on-board digital signage and advertising systems for cruise ships, ferries and public service vessels.

On-deck entertainment.

Basically, the discerning yacht owner wants to be as connected at sea as they are in their office, so given the huge expense of cabling large yachts and cruise liners, optical fibre cable with its inherent EMC resistance and super-wide bandwidth (for future proofing) is increasingly being used.

Conec's IP protected dual LC interface is ideal for use in deck or bridge situations. The IP67-rated LC product family features a 1/6th turn bayonet coupling for fast and secure mate/unmate, even with gloved hands. To optimise chemical resistance, UV resistance, and tolerance to physical abuse, In2Connect offer these connectors in two different housing materials: black plastic and nickel-plated, zinc die-cast. All connectors are duplex LC type, in single-mode, multi-mode, and APC types. The product line includes panel-mounted receptacles, mating plugs, and protective caps. Pre-assembled jumper cables including cables suitable for outdoor use and direct burial, in standard lengths from 1 metre to 300 metres are also available.

The In2Connect IP67 fibre optic duplex LC connector range.

Connectors for all Weather Conditions

For content that needs to be clearly displayed to a large audience over a long viewing distance in all weather conditions as in video walls, there is really only one suitable choice and that is LED-based display technology. Connectors such as In2Connect's solder bucket 'pintail' SP13 and SP21 ranges rated IP68 are ideal for interconnecting video screens. We have worked directly with the manufacturer to produce a connector that doesn't compromise electrical and mechanical properties whilst being competitively priced. The connector bodies are moulded from glass-filled nylon and are available in free plug, cable end receptacle and fixed jam nut receptacle formats, all with dust caps to suit.

The In2Connect pintail SP13 plug and socket.

Plug and socket can have either male or female solder bucket contacts factory-fitted to allow design flexibility and polarisation. They were designed to be lightweight, corrosion resistant and RoHS compliant with additional improved product features over competitive products such as planform contact identification by raised numbering for easy identification of circuits to save time and money when soldering or repairing incoming cables. Contacts are solder cup and are an integral part of the insulator, resulting in fewer piece parts or crimp contacts to lose and no need for expensive crimp tools.

To simplify the field assembly process, the dual O ring sealing means that the integral backshell can be easily removed in two sections to allow accurate soldering of the incoming cable. The threaded bodies provide a quick and easy connection to reduce installation and service time and have inbuilt key/keyway orientation with good cable waterproofing and retention by virtue of a rear compression nut.

Cross-section of SP13 and SP21 IP68 pintail plug.

Sealed Mini-USB 2.0 Connectors

Conec now offer sealed Mini-USB 2.0 connectors. These Mini-USB 2.0 Type B watertight connectors are integrated into a black plastic housing with a bayonet locking feature for harsh environmental applications. A quick-connect bayonet locking mechanism provides audible and noticeable feedback to reassure the user that an IP67 watertight connection is made. No further mounting tool is required to make this simple, fast and robust connection.

The range includes a panel receptacle which may be PCB-mounted or used with a flex circuit. The overall dimensions are compact and require only a 12mm diameter panel cut-out. The pre-terminated patch cables with an over-moulded IP67 Mini USB Type B plug and an over-moulded USB Type-A plug are available in 2mm, 3mm and 5mm lengths. Protective covers are available to maintain IP67 protection when the connectors are not mated.

The Conec IP67 Mini-USB 2.0 connector from In2Connect.

M12 connectors are waterproof and Conec M12x1 X-coded connectors have been developed for transmission technology according to CAT6A and 500MHz/10Gb, and are standardised to IEC 61076-2-109. These X-code connectors have 4 shielded pairs, for reliable high speed data transfer in such applications as vision systems and other high-speed data transfer, plus industrial-grade materials for harsh environments, all in the small M12 connector.

Waterproof Conec M12 connectors from In2Connect.

Waterproof RJ45 Connectors

D-sub and circular multipin in/out connectors are relatively chunky with or without additional protection, but the transition of RJ45, USB, FireWire and optical fibre to less kind environments has required the application of the type of reinforcement associated with MIL-C circular connectors. For Ethernet, the industry has gravitated toward an RJ45 connector type with a bayonet latching or screw-threaded coupling mechanism according to user choice.

The Conec RJ45 IP67 industrial Ethernet connector system

Conclusion

The cost to the installer of system failure due to water ingress can be high in terms of money, time and reputation. It is no good just using waterproof components such as displays, loudspeakers, lighting, cameras, controllers etc - the cables and connectors tying it all together must also be of the right specification in order to ensure a reliable and long-lasting installation.

In2Connect stocks waterproof connectors from Conxall, Neutrik, Conec, Weipu, EDAC and many other manufacturers with the aim of making it easier for integrators and specifiers to save both time and effort in finding the right waterproof connector system for a given application.

Bob Hart is a Director of In2Connect UK Ltd, the UK's prime source for PCB and backplane, D-sub, rectangular and multiway circular connectors, cable assemblies and wire harnesses.

www.in2connect.uk.com